Battery Cell Testing

ESi helps customers improve battery safety, performance, and reliability through expert testing, analysis, and insights across diverse applications

ESi has extensive experience performing testing and analysis of battery packs and cells.  Our team of electrical engineers, electrochemists, and materials engineers provide insights for battery management, device implementation, and safety considerations, applying expertise in battery material properties, cell construction, and functionality.

Our battery testing projects have spanned various industries, from consumer electronics products and medical devices to Battery Energy Storage Systems (BESS). Our experience covers multiple chemistries including lithium-ion, lithium polymer, nickel metal hydride, and alkaline. 

ESi was one of the earliest adopters of Computed Tomography (CT) imaging, and utilizes that technology to view internal cell structures, along with other analyses to fully inspect and characterize battery packs and battery cells, such as Scanning Electron Microscopy (SEM) with Energy Dispersive Spectroscopy (EDS). Our capabilities include Fourier Transform Infrared Spectroscopy (FTIR), and Gas Chromatography Mass Spectrometry (GCMS). 

ESi uses large-scale battery cell cycling to observe and characterize behavior during operation – charging, discharging, idle. Examples of past projects include cell supplier evaluation and comparison, optimization of operating parameters, stress testing, and failure analysis.

Advanced Analysis for Reliable Battery Solutions

Jonathan G. Jordan

Director, Principal

ESi Battery Cell Testing Capabilities

  • Charge/Discharge Cycling
  • Capacity Verification
  • Rate Capability
  • Cycle Life
  • Multi-Cell Analysis
  • High/Low Temperature Testing
  • State of Health (SOH) and State of Charge (SOC) Estimation
  • Impedance
  • CT Imaging (analysis of internal features)
  • SEM/EDS (analysis of pack and/or cell materials)
  • FTIR (analysis of pack and/or cell materials)
  • GCMS (analysis of cell gases)

Battery Cell Testing Consultants

At ESi, we pride ourselves on our multidisciplinary approach. For every client engagement, we assemble a team with a diverse blend of technical expertise and industry experience to fulfill the distinct requirements of the project. Committed to the pursuit of excellence, our consultants master best practices and have been instrumental in defining industry standards, resulting in exceptional service and valuable insights.

Discover how our technical expertise transforms complexity into clarity.