Steven A. Sanders

Steven A. Sanders, M.S., P.E.

Senior Consultant

Mr. Sanders has over 12 years of experience in the design & failure analysis of HVAC, refrigeration, building & process piping, fire protection, and dust collection systems. He is routinely called-upon to assess design and construction defects, evaluate compliance with building codes and industry standards, and address inspection, testing, and maintenance issues. He has testified as a qualified professional engineering expert in both deposition and at trial.

With a background in both thermal-fluids and materials sciences, Mr. Sanders analyzes failures of entire systems, as well as those of system components and equipment. He consults on issues involving corrosion and materials selection, and investigates failures of individual components such as heat exchangers, piping, tubing, insulation systems, valves, fittings, and fasteners. 

In addition to his investigative projects, Mr. Sanders works directly with both product manufacturers and industrial clients to improve the performance and reliability of their products. From reviewing product design and manufacture, to analyzing failures and performing customized testing, he helps clients better understand the factors affecting their product's performance and implement cost-effective solutions to the problems they face.



  • Household Cooking Range Tipover Accident Reconstruction Case Study, ASCE-ASME Journal of Risk and Uncertainty in Engineering Systems, Part B: Mechanical Engineering, Volume 2, June 2016
  • Safety Glasses: Preventing Eye Injuries from Carbide Tips, Professional Safety, April 2015
  • Household Range Tipover Accident Reconstruction Case Study, Proceedings of the International Mechanical Engineering Congress and Exposition, November 2014
  • Corrosion Failure of a Threaded Fitting in an Ammonia Refrigeration System, ASM Journal of Failure and Analysis and Prevention, June 2014
  • Failure Analysis of Ethanol Vaporizer Heat Exchanger Tubes, ASM Journal of Failure Analysis and Prevention, June 2013
  • Failure Analysis of Hydraulic Fitting Brazed Connections, ASM Journal of Failure Analysis and Prevention, April 2012

ESi's expertise spans dozens of industries and specializations organized across several practice groups, each staffed by dozens of in-house experts with the technical knowledge, hands-on expertise, and courtroom experience required to execute projects for and with our clients from start to finish.

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